Link to instructions: Free Pontoon Instructions
I'd be more than happy to answer any questions you may have on this project.
A couple pointers.
- Get Luane Plywood for the 6 sheets of 4x8 1/4" plywood, it should work as well as the B/C stuff and you'll pay half the price ($8.00 vs $16.00 at Menards in Mankato).
- Get all 6 sheets at the same time, I was short on cash and got 3 sheets, after cutting out the bottom and sides, I realised that the chance of them being identical to the other pontoon were slim to none unless I used them as patterns, so I'm waiting for next pay day to get 3 more sheets and finish the pontoons.
- Not really a tip, but a question. The most expensive part of this project is going to be the Epoxy Resin, if anyone knows a place that sells it cheaper ($35.00/gal at Advanced Auto), please let me know. As it stands the resin is going to be the most expensive part of this project.
I'll update this post with pictures as I make progress on the project so stay tuned for images!
9/11/07 Update - Finished the bulkheads lastnight, will post pictures tonight after some more work.